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Brewery industry
The brewing process is quite complex, it takes more than just brewing techniques to produce a good beer. Industry experience and in-depth knowledge of structures and processes in a brewery are just as important.
SMC is aware of the demands of this industry, that’s why you can count on our team of trained experts. We can assist you with solutions and benefits for every part of the brewing and packaging process, such as increasing uptime with fit for purpose products, optimising energy consumption, reducing CO2 emissions and reducing your running costs.
With an appropriate monitoring solution, all the variables such as fluid and air pressure and flow rate, tank temperature control, valve positioning and leaks can be under control at any time, making it possible to detect any anomaly beforehand and fix the problems prior to any failure.
It is essential to monitor the fluid pressure and flow. This way, it’s possible to avoid pressure drops from the air filter, as well as controlling changes due to leaks or a process out of limits. The control of these parameters has a direct impact on the final quality of the product and overall machine efficiency.
To guarantee the product meets the appropriate food safety standards, process parameters such as fluid flow, pressure and temperature must be under control. Process limits, leaks, and changes at critical points of the process must be targeted and monitored with suitable equipment.
For consistent labelling, it is necessary to consider air pressure and flow, as well as the maintenance of any ioniser nozzles. If we have these parameters under control, we can monitor for labelling problems at an early stage before any errors occur.
By monitoring air pressure and flow to avoid restriction and leaks, or checking the nozzles of the static ionizer, you can continue without unplanned stoppages and increase uptime
With the correct monitoring of the parameters, we can detect errors such as loss of vacuum due to pad wear and blocked filters, pressure drops derived from filter air starvation, variations in air consumption due to leaks, and actuator position errors.
“Overall Equipment Efficiency (OEE) and Condition Based Maintenance (CBM) are crucial cost saving methods for the brewery industry. SMC offers specific IO-Link compatible components and services which are aligned with Industry 4.0 to support the targets of our customers”.
Process & brewing
Filling & rinsing
Coding & labelling
Conveying & packaging
Case packing & palletizing
JSY5000-H Series
Low fluid accumulation and easy to clean
EX600 Series
DLR and MRP supported
HRS040-X164 Series
Compact thermo-chiller supporting set temperatures as low as -10 ºC
IP8000/8100 Series
Lever and rotary type
ISE7#/ISE7#G Series
Applicable fluids: General fluids and air
PF3W Series
Applicable fluid: Water, ethylene glycol aqueous solution, deionized water and diverse chemical liquids
LFE Series
Applicable fluid: water, water-soluble coolant
VFN2120N-X23/36 Series
Hygienic design type: resin body with less concaves. Direct cleaning of valve is possible (IP67)
ITV Series
Dynamic control of air pressure by electrical signal
PA5000 Series
Discharge rate up to 63 l/min
KQG2 Series
316 Stainless steel
TD, TLM, TH/L Series
Fluoropolymer tubing
JSY3000-S Series
Water ingress protection and corrosion resistance
SY3000/5000/7000 Series
Compact design with high flow
CG5-X2977 Series
Hygienic clean design and FDA approved
JSB Series
Low pressure loss due to angle seat structure
Applicable fluid: Water, ethylene glycol aqueous solution, deionized water and diverse Chemical liquids
ISE7#/ISE7#G/ISE79S Series
PF3A8#H Series
100:1 Flow ratio with almost zero pressure loss
VEX-X115 Series
Modulate the air entry
AC-D Series
Air purity classes certified against ISO8573-1:2010
KQB2 Series
Corrosive environments with temperatures up to 150°C
IN502-44/45 Series
Automatic flow rate adjustment
PF3A7*H Series
Applicable fluid: Air, N2
IZF21/31 Series
Slim design
IZT40/41/42 Series
IZT40: Basic type / IZT41: AC type / IZT42: Dual AC type
ZHV Series
Specially designed to reduce air consumption
Nozzles
Many variations of nozzle are available
Many variations of pressure switches are available
TPS Series
Applicable tubing O.D.: Ø 4 to Ø 12 mm
LEYG/LEG Series
Suitable for pushing, stopping or transferring with an extra support
Modular, compact and lightweight
ALDS Series
Export a detailed report with exact leak value and location
Ask our experts
VP546/746 Series
Safety standards ISO13849-1 for category 2, category 3 and category 4
HRS Series
Great temperature stability
D-MP Series
Measuring range: 25mm, 50mm, 100mm and 200mm
EX600-W Series
Decentralised & wireless serial transmission system for input/output
JSY Series
Extremely compact and lightweight valve
ZK2-A Series
Low noise and high efficiency options
ZHP Series
Space saving and reduced piping labour
LEHS Series
Soft handling of non-parallel surfaces
EX245 Series
AIDA specifications compliant
JAS-S Series
Possible to adjust flow rate even in a narrow space
JSY & ZK2*A Series
All-in-one control for positive and vacuum pressure
By Diego Mirabelli – Industry Manager Food, Europe
JUNE 2021 Between 2020 and 2027, the food processing market is expected to grow with a compound annual growth rate (CAGR) of 6.04% according to Verified Market Search. The industry will have to increase its productivity while simultaneously dealing with a lack of workers and cost pressure. As most automation companies are focused on machine builders, SMC is differentiating itself by being present with the food manufacturers on their factory floor in order to identify the food industry’s most pressing challenges and help to overcome them. In order to improve their productivity, factories must reduce downtime, implement more automation and improve energy efficiency, machine safety and hygiene.
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